Caring for, and maintaining vehicles, during the summer months is just as important as in the winter. Like cold weather conditions, summer's hot and dry weather causes additional stresses on vehicles as well.
Making the time now to summarize vehicles will help them take the heat and keep operating efficiently.
A good starting point is the truck's engine cooling system, which is designed to protect an engine from the destructive forces of too much heat and keep it operating at its most efficient temperature. In hot weather, the coolant temperature is raised. As a result, the cooling system has to work harder to keep the engine from overheating.
COOLING SYSTEM ISSUES
Research has shown that an estimated 40 percent of engine downtime is caused by cooling system problems. Yet, cooling system problems are virtually 100 percent preventable.
Even one cooling system overheat can severely damage a truck engine, observes Sandy Darnell, president of Radiator Works. Therefore, it is well worth the time and effort to regularly perform certain maintenance checks and replace the low-cost wear parts to maintain a properly functioning engine cooling system.
Radiator Works is a full-service manufacturer and distributor of heat transfer components and parts and services for lift trucks, buses and commercial trucks. www.Radiatorworks.com.
She recommends the following preventive practices:
- Inspect the inside of the radiator for corrosion, and check to be sure the coolant is clean and pure, with no rust or other impurities. Coolant should be drained and flushed annually - at a minimum.
- Inspect the radiator cap for cracks and/or swelling, and replace it every time the coolant is drained and flushed.
- Perform a cooling system pressure test. This, too, should be done, at a minimum, on an annual basis.
- Inspect the exterior of the radiator and the air conditioner cooling coils for excessive debris buildup or fin damage, and clean as necessary.
- Inspect all radiator and heater core hoses and lines for excessive mushiness and hardness, and check for cracks and leaks. Be sure all the connections are tight. Replace hoses every two years.
- Inspect belts for wear and tension, and test the function of the tensioner arm. Replace the belts every one to two years.
- Replace the thermostat every two years.
- Inspect the water pump for leaks, and verify that the engine maintains a temperature within the manufacturer's specification.
- Run the truck heater to verify that the system functions properly.
ENGINE COOLANT
Obviously, good cooling system preventive maintenance practices include the coolant itself, which, officials at Penray recommend, should be checked every 500 operating hours, 20,000 miles or three months, whichever comes first.
Penray is the leader in cooling system technology. www.penray.com
Further, they say it is important to "know your coolant" because of the many different colors and chemistries available.
Coolant comes in all different colors, note the officials, and the color indicates the kind of coolant and how it is to be maintained. Mixing of technologies and not maintaining them correctly can lead to cooling system problems.
Regardless of the color, all coolants should have one thing in common, they say. All should be clear. Coolant that appears cloudy or has particulates floating could be an indication of bigger problems.
The Penray officials stress the need to maintain and monitor coolant chemical levels. Depending on the type of coolant in an engine, there are different maintenance practices that need to be adhered to, including the engine manufacturer's drain intervals for the coolant type.
TIRE PRESSURE
Hotter weather conditions necessitate that greater attention be paid to tire inflation pressure.
The most critical factor in tire maintenance is proper inflation, according to tire industry officials.
With correct tire inflation, there is the proper contact with the road surface, they say. That promotes traction and braking capability, plus reduces irregular and rapid tread wear. All of this helps with safer vehicle operation.
Improper inflation, conversely, can have detrimental effects on the performance of both tires and vehicles. It also results in irreversible damage.
Underinflation causes abnormal tire deflection, which builds up heat and causes irregular wear. Overinflation causes tires to run hard, which increases road shocks and vibrations transmitted to the vehicle, and also causes irregular wear.
AIR PRESSURE
Because of summertime's higher temperatures, the air pressure in a warm tire rises. Since air is a gas, it expands when it heats up and contracts when cooled.
Tire officials advise against bleeding air from a hot tire to relieve normal pressure buildup. Bleeding air pressure will result in underinflation because as the tire cools at the end of the shift or day, inflation pressure will drop.
The normal increase in pressure due to service conditions will be 10 to 15 psi, and this is allowable in a radial truck tire, they point out.
Checking and adjusting tire inflation pressure should always be done when tires are "cold," say tire industry officials. That is, after a vehicle has been parked about three hours, before it's been driven any more than a mile or before rising ambient temperatures or the sun's radiant heat affects the pressure.
The officials recommend that tire inflation pressures be checked on a regular basis - at least once a week. This check should always be made with a calibrated tire gauge or a gauge that is checked periodically with a tire gauge known to be accurate.
Furthermore, they suggest the use valve caps to help keep air inside the tires. If left uncovered, water and dirt can get down into the tire value stem can cause it to partially open, allowing air to escape.
Sealing metal or nylon valve caps, or quality "air-through" type caps, are the best, they point out.
ELECTRICAL SYSTEMS
One other key area to focus on when prepping vehicles for summer is the electrical systems, say officials with Kenworth Truck Company's PremierCare Parts & Service group. www.kenworth.com.
They suggest taking the following measures:
- Check the alternator's wiring to make sure the electrical wires haven't come loose and moved within contact of fuel lines or any abrasive items.
- Inspect the vehicle's batteries to ensure that they are firmly mounted in place.
- Check the integrity of the battery cables where they connect to the battery, and make sure the fasteners are secure.
- Look for corrosion at the battery's terminal posts. If corrosion is present, clean it off and spray the connections with a battery protectant.
- Inspect the battery cables to assure they aren't in contact with items that will wear through their insulation.
- Check the wiring to and from the engine's electronic control unit to make sure it is in good condition.
Paint protection films are the key to a sturdy fleet
As the weather begins to warm up, fleets are susceptible to the hazards that come with the hot and dry conditions of summer. Along with already rugged highways, the summer season can cause less than dependable driving conditions, including the sun's damaging rays, heat and humidity, and an increase in traffic on the road.
This equals more frequent wear and tear than ever before. So, it is imperative that fleets have precautionary measures in place to safeguard against the damaging effects of the season.
One way to keep the exterior of any fleet protected from the elements of summer is to apply paint protection film, such as those offered by companies like 3M.
PAINT PROTECTION FILMS
Paint protection films are durable, high-grade, colorless urethane films applied to the high-impact areas of the vehicle - front and rear faces, bumpers, mirrors and door edges - that take the brunt of damaging road debris, says Mike Kim, an adhesive expert with 3M.
3M provides practical and innovative vehicle care solutions, including an extensive line of vehicle appearance maintenance products. www.3m.com/product/information/Car-Care-Products.html.
"These films provide an affordable and effective line of defense against common factors that can damage a fleet quickly, such as rocks, sand, gravel, bird droppings and sap," he says.
INVISIBLE BARRIER
Paint protection films, also known as PPF or "clear bra," offer another advantage in protecting any fleet, says Kim. "They alleviate the chance of oil and grease penetrating directly into the vehicle's paint.
"This means less money spent on frequent washes and a longer, more confident exterior appearance.
"Some paint protection films, such as 3M Paint Protection Film, serve as a virtually invisible barrier against abrasion and weathering to prevent scratching and yellowing in sunlight."
3M's PPFs are put to the test under the most extreme conditions in what is called "accelerated weathering."
Accelerated weathering simulates weather from all different parts of the U.S. and the rest of the world to determine what affects PPF's performance, Kim explains. Cyclical testing is also done in Phoenix and Miami, "as the heat and UV light are the two major elements that put up a fight against PPF."
ADHESIVE SCIENCE
In addition to the extreme weather testing, Kim says the other key aspect of paint protection films is in the science of adhesive.
Some films, like 3M Scotchgard Paint Protection Film, offer what is known as bond strength, giving it better coverage on curved edges to prevent lifting.
"This eliminates the 'sharpie effect' or black smudging that is caused by lesser films that easily peel back from the vehicle," he says.
"Taking the simple precaution of using protective films can be the difference between a clean, sleek, durable fleet, and one that is in dire need of constant maintenance, says Kim.
Summer care for cooling systems
To help medium duty trucks keep their cool under hot summer working conditions, follow three simple steps each spring, says Jim Moffitt, vice president of sales and marketing, Bar’s Products, which offers a full line of chemical tools, including Bar’s Leaks cooling system stop leaks. www.barsproducts.com.
1. Drain the antifreeze and clean the system with a heavy duty radiator flush. This will remove any deposits that have built up in the system and could cause overheating.
Use a product that will clean solder bloom, oily residue, rust and scale, Moffitt advises. For best results, the product should be left in the cooling system (one bottle of flush for every four gallons of water), while the vehicle is driven normally for up to six hours in temperatures above freezing.
2. Thoroughly remove the flush and refill the cooling system with the antifreeze recommended by the vehicle manufacturer.
3. Protect the system with a cooling system additive.
If the cooling system has been functioning properly, Moffitt suggests using a simple additive like the original Bar’s Leaks Radiator Stop Leak and Conditioner. This OEM-approved product conditions the cooling system to inhibit the formation of rust and scale, neutralize pH imbalance, control electrolysis and lubricate the system.
“It will also proactively protect against internal, external and coolant-to-oil leaks, and will automatically seal such leaks if they occur,” he says. “This type of additive enhances the protection provided by the antifreeze and is installed into vehicle cooling systems by many vehicle manufacturers around the world right at the factory.”
OVERHEATING
If the vehicle has been overheating, the cooling system probably has a leak, says Moffitt. In this case, he suggests using a product that will permanently seal the leak while also conditioning the system, like Bar’s Leaks Liquid Aluminum Cooling System/Radiator Stop Leak.
This type of antifreeze-compatible product makes it easy to seal leaks in plastic, aluminum and metal radiators, heater cores, gaskets and freeze plugs in any size of vehicle, he says. It is one of the few stop leaks on the market that meet the stringent ASTM D6107 specifications for engine cooling system stop leaks additives.
ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards.
Moffitt notes that one of Bar’s Leaks Liquid Aluminum’s differentiating features is its proprietary wetting agent, Xtreme Cool, which reduces the surface tension of coolant. This increases its wetting ability, as well as improves heat transfer and reduces coolant temperature, and when left in the system, helps prevent future leaks and overheating.
“Using the right chemicals in the spring can give your trucks the protection they need to work all summer and beyond,” he says.
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